DRAABE uses high-pressure nozzles for direct room air humidification

Nozzle atomisation has to be done with high-pressure or compressed air.

Air humidification technology using steamAir humidification technology using ultrasonic atomisation

Air humidification technology of the atomisersAir humidification technology of the small portable units

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Air humidification technologies

Different systems and technologies are applied in practical applications to ensure adequate humidity: Nozzle atomisers, steam humidifiers, ultrasonic atomisers and evaporators are often used as functional principles and utilised in central air humidification systems as well as in direct room humidification. DRAABE has specialised in direct air humidification and mostly uses nozzle systems with high-pressure and compressed air technology. The various systems differ in terms of energy consumption, maintenance costs and humidification capacity.

1. Nozzle air humidification

In nozzle air humidification systems a distinction must be made between high-pressure and compressed air nozzle atomisers.

    2. Steam humidifier

    Evaporators produce steam in a temperature stable plastic or stainless steel cylinder, where humidifier water is heated to 100°C. Steam humidifiers are divided into three types: Electron beam, resistance and gas evaporators. The heating in the frequently used electrodes and resistance evaporators is done with electrical energy, which is why the electrical power consumption is very high.

    Evaluation: The steam humidifiers operate with low-noise, but have high energy consumption. Steam cylinders have a limited service life because of lime deposits.

    3. Ultrasonic humidifier

    During ultrasonic humidification the water is excited to high-frequency oscillations by piezoelectric crystal elements, which makes water escape in the form of a cold fog. The resulting aerosol is transported into the room by normal air flow.

    Evaluation: Benefits of the ultrasonic humidifier include its low energy consumption, as well as its noiseless, drip-free operation. The ultrasonic oscillator has a limited service life – appropriate planning should be made for replacement parts. Demineralised water is required for operation.

    4. Evaporators

    In the case of evaporators, the humidifying water is distributed on a contact body, or the contact body is saturated, to create a large surface for the evaporation process. A fan pushes the room air through the contact body. The humidification process takes place by evaporation on the surface of the contact body. Fixed devices are connected to the water supply. The contact body may be fixed or rotating.

    Evaluation:  Evaporators have only moderate electrical energy requirements. Regular cleaning and maintenance work must be carried out to prevent the build-up of limescale and the formation of a biofilm. The water should be changed every day.

    5. Small portable divices

    On the basis of VDI 6022 Sheet 6 the use of small portable devices is not allowed at the workplace for precautionary reasons, unless the user can provide comprehensible proof of risk-free operation.

    Even decorative water powered devices (such as water walls, fountains) may bear hidden risks of stressing the respiratory system through contaminated water, unless they are properly supplied, cleaned and maintained. Special inspection and measures are therefore required for risk-free operation. 

    Evaluation of the humidification systems

    In comparing the various humidification systems, we need to look at the operating costs, the technical equipment and also the service offerings carefully and in detail.  In the interest of a high level of health protection and comprehensive operating safety, systems with integrated water treatment and a sustainable maintenance concept are preferable.

    One very important decision point in the selection of a suitable air humidification system is the VDI certificate. The user of a system certified in this way does have the security of operating a low-maintenance, economical and hygienic system. 

    Tips and recommendations: Humidification technologies

    High-pressure nozzle systems

    The most energy efficient form of air humidification and suitable for any industrial application.

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    Compressed air nozzle systems

    Robust and proven air humidification, ideal for small and mid-sized industrial applications.

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    Comparing energy costs!

    The correct air humidification system determines high or low costs for the energy consumption.

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